DESCRIPTION
4mm² Twin PV1-F Solar Cable: Professional-Grade Wiring for Solar PV Systems
Engineered for Demanding Australian Solar Installations
The 4mm² Twin PV1-F Solar Cable delivers a robust, efficient wiring solution for modern photovoltaic systems. Sold per metre and cut to your specified length (up to a continuous 100 m run), this cable is purpose-built for solar panel interconnections, combiner boxes, charge controllers, and battery banks in RV, caravan, marine, off-grid, and commercial solar applications.
Rated to 1000 V DC, it meets the stringent PV1-F standard, ensuring safe, reliable power transfer in systems up to 48 V and beyond. The twin-core figure-8 configuration keeps positive and negative conductors neatly paired, reducing installation time and improving cable management in tight spaces.
Superior Conductivity and Corrosion Resistance
At the core of this cable are fine-stranded tinned copper conductors with a nominal cross-section of 4.0 mm². Tinning provides a critical advantage in outdoor and mobile environments: it protects against oxidation and corrosion, maintaining low resistance (≤5.09 Ω/km at 20°C) over the life of the system. This translates to minimal voltage drop and consistent energy yield, even in humid, coastal, or high-temperature conditions.
The conductor design also supports flexible routing without compromising current-carrying capacity. While actual ampacity depends on installation method, ambient temperature, and bundling, this cable is commonly used for medium to high-power solar arrays where 4 mm² is the optimal balance between performance and manageability. Note: typical de-rating factors apply; refer to AS/NZS 3008.1.1 for installation-specific ratings.
Built to Withstand Harsh Environments
Australian solar installations face intense UV radiation, temperature swings from -40°C to +90°C, and occasional moisture ingress. The cross-linked polyolefin insulation and outer sheath are formulated to resist these stressors without cracking, fading, or losing dielectric strength. Key durability features include:
- UV-stabilised sheath – prevents degradation from prolonged sun exposure, ideal for unshaded rooftop and ground-mount arrays.
- Wide operating temperature range – performs reliably from -40°C to +90°C, with a maximum conductor temperature of 120°C and short-circuit tolerance up to 250°C (5 s).
- Flame-retardant construction – reduces fire propagation risk in the event of an electrical fault.
- Weather-resistant design – suitable for exposed outdoor runs without additional conduit in most installations.
These properties make the cable a dependable choice for caravan solar upgrades, marine battery charging, and remote off-grid power systems where failure is not an option.
Streamlined Installation and System Compatibility
The twin-core layout simplifies wiring by eliminating the need to run separate positive and negative cables. The black outer sheath with red inner core provides clear polarity identification, reducing the risk of connection errors. Compatible with standard MC4 connectors and solar cable glands, it integrates seamlessly into new builds and retrofits alike.
Because it is rated for 1000 V DC, this cable is suitable not only for 12 V and 24 V systems but also for higher-voltage residential and commercial arrays. This versatility means you can standardise on one cable type across multiple projects, simplifying inventory and procurement.
Why Choose This Cable Over Generic Alternatives?
Not all solar cables are equal. Generic or unrated cables may use bare copper conductors that corrode over time, increasing resistance and heat buildup. They may also lack the UV and flame-retardant properties required for safe outdoor use. The PV1-F 4mm² Twin Solar Cable addresses these risks with:
- Tinned copper conductors – long-term corrosion protection and stable conductivity.
- Certified PV1-F construction – compliance with international solar cable standards for peace of mind.
- Proven weather resistance – tested for Australian conditions, from tropical humidity to arid heat.
By investing in a purpose-built solar cable, you reduce the likelihood of premature system degradation, unscheduled maintenance, and safety hazards.
Applications
- Connecting solar panels to charge controllers in RVs, caravans, and camper trailers.
- Wiring combiner boxes and DC isolators in residential and commercial PV arrays.
- Battery interconnects and inverter cabling in off-grid and backup power systems.
- Marine solar installations where salt mist and vibration demand extra durability.
- DIY solar projects requiring reliable, cut-to-length cable without waste.
Get the Right Cable for Your Solar Project
Whether you are expanding a caravan setup or building a permanent off-grid system, the 4mm² Twin PV1-F Solar Cable offers the performance and longevity your installation deserves. Order the exact length you need today and power your project with confidence.
SKU: PV1-F-2x4MM
SPECIFICATIONS
Specifications
| Product | Twin 4mm² PV1-F Solar Cable | |
| Cable Type | PV1-F twin solar cable | |
| Construction | 2 x 4mm² | |
| Voltage Rating | 1000V DC | |
| Conductor | ||
| Construction Item | Units | 4mm² |
| Construction | mm | Fine stranded copper conductor |
| Material | --- | Tinned copper wire |
| Nominal Cross Section | mm² | 4.0 |
| Insulation | ||
| Material | --- | Cross-linked solar cable insulation |
| Colour | --- | Black and red |
| Outer Sheath | ||
| Material | --- | UV-resistant cross-linked solar cable sheath |
| Colour | --- | Black / red twin sheath |
| Cable Format | --- | Twin-core figure-8 style solar cable |
| Marking | ||
| PV1-F Solar Cable 2 x 4mm² 1000V DC - CAUTION DC CABLE - DO NOT DISCONNECT UNDER LOAD |
| Electrical Characteristics | ||
| Voltage rating: 1000V DC | ||
| Temperature rating: -40°C to +90°C typical operating range | ||
| Maximum conductor temperature: up to 120°C | ||
| Current rating: installation dependent | ||
| Conductor resistance: approximately 5.09Ω/km max at 20°C | ||
| UV resistance: suitable for outdoor solar applications | ||
| Weather resistance: suitable for exposed solar cable installations | ||
| Short circuit temperature: up to 250°C max for 5 seconds | ||
| Physical Properties | ||
| Flexible cable construction for easier installation | ||
| Resistant to UV exposure, heat, cold and general weathering | ||
| Suitable for RV, caravan, marine, off-grid and general PV solar installations | ||
| Flame retardant solar cable construction |
| SKU: | PV1-F-2x4MM |
Exotronic provides high-quality products and solutions tailored for B2B and commercial customers, including commercial businesses, caravan manufacturers, marine electricians, OEMs, as well as emergency services, and more.



